Zetron Technology's customized solution: escorting carbon monoxide detection for asphalt companies

Safety monitoring is crucial in industrial production, especially for industries involving combustion processes. Recently, an asphalt company faced the problem of whether the combustion was sufficient. Due to the harsh on-site environment, the presence of high concentrations of dust and high temperatures, as well as the sub-zero outdoor temperature in winter, traditional detection equipment was difficult to use. In order to solve this problem, the asphalt company chose the technical solution of Zetron Technology, hoping to break through the limitations of traditional detection equipment and achieve more accurate and stable monitoring.

1. Project background: Detect CO on the pipeline of the asphalt company, purpose: to detect whether the combustion is sufficient, detection range 0-3000ppm, harsh on-site environment, high dust concentration, high temperature, outdoor temperature in winter will be measured in sub-zero environment

2. Solution:

Online pretreatment system, front flange gas sampling with dust filter sampling head, external insulation pipe gas, with constant temperature control system, using imported long optical path infrared principle sensor

Detection gas/detection range/resolution/sensor Carbon monoxide CO: 0-3000ppm, 1ppm, imported long optical path infrared sensor, 1% high precision, with constant temperature control system Note: 4-20MA signal output connected to the demander's PLC system

3. What products are matched:

Online pretreatment TH-2000C

Online carbon monoxide detection alarm MIC-600 built in pretreatment

CO: 0-3000ppm, 1ppm, imported long optical path infrared sensor

★Contains brushless DC pump, sampling distance of more than 20 meters

★Includes power management system to provide 24V DC power to the detector

★Includes water vapor filter + relay expansion board + solenoid valve, automatic timed drainage

★Includes two-stage semiconductor electronic condenser + peristaltic pump for real-time drainage

★Equipped with 0.5m fine dust filter sampling head (flange installation, including high temperature resistant fine dust filter, can be used for sampling within 400 degrees)

★220V AC power supply, outer box size: 820mm*500mm*350mm

★Reserved: air inlet, air outlet, drainage

★With constant temperature control system + insulation pipe sampling

★Data is uploaded to the demander's PLC through 4-20MA or RS485 signal

This solution of Zetron Technology not only solves the problem of carbon monoxide detection for asphalt companies, but also brings many added values. The stability and reliability of the system have been significantly improved, allowing asphalt companies to more accurately judge whether the combustion is sufficient, so as to adjust production parameters in time and improve product quality and production efficiency. At the same time, the automated drainage function and convenient maintenance design also reduce the frequency and difficulty of manual intervention, providing strong guarantees for the safe production and efficient operation of asphalt companies.

Overall, this successful case not only demonstrates the professional capabilities of Zetron Technology in the field of gas detection, but also provides a reference example for other companies facing similar problems. In the future, Zetron Technology will continue to deepen its gas detection field, continue to innovate, and provide more high-quality and professional detection equipment and solutions for more industries, helping companies achieve safe production and sustainable development.